Product Description
A revolution in Small Scale Anodizing!
Provides a durable anodized surface - which can easily be dyed.
Simple to operate - Predictable consistent results
Low Current Density means – Inexpensive power source
Low Current Density means – No heat buildup in the tank
VERY dilute chemical requirement – Environmentally friendly
No fumes – SAFER in confined areas
Fully Expandable - Kits can be made bigger by obtaining larger plastic containers
Conforms to Mil Spec A 8625 F
Read How To Use This Product (PDF - 1.9MB) (These instructions are included in the manual)
View The Instructional DVD
Kit does not contain immersion heaters. If you require heaters, please visit www.industrialelectricheating.com
Ask questions about this product on our anodizing forum
Deluxe Kit Contains:
- 4 x 6 gal tanks with lids (12" diam x 14" deep)
- 2 x 8.5 gal enamel tanks with lids - for dying and sealing - place on hot plate to heat
- 1 x Glass Thermometer
- 1 x Rinsing Sprayer
- 1 pack Mist Balls
- 1 x 4oz Mist Suppressant – treats 48 gals of Anodizing Solution
- 1 x 1lb Anodizing Sealant – makes 8 gallons
- 1 x 2lb Aluminum Degreaser – makes 3 gallons
- 2 x 1 qt De-oxidizer – makes 4.5 gallons
- 2 x 8" x 8" GP Plates
- 1 x Agitator Pump
- 6 x Aluminum Strips (1 for tank bar, 5 for testing)
- 2 x 1lb Anodize & Chrome Stripper - Makes 6 Gal
- 1 x Color Wheel
- The Caswell Plating Manual
- 30 Amp Constant Current Power Supply (for parts up to 6 sq ft)
- Requires 1 gallon Battery Acid – not supplied
At this stage of the process the film has microscopic pores (see picture left) which have to be sealed (or 'fixed') by dipping the part into sealer for 15 minutes. The part may be colored prior to boiling by simply soaking in our range of professional anodizing dyes. An almost infinite range of colors can be produced by mixing the dyes together. |
The most exciting part of aluminum anodizing, is without doubt, experimenting with the amazing array of colors and effects one can produce, with a little practice and skill. The metal can be pretreated in a variety of ways, polished, scratch brushed etc., the anodize film grown, and then the colors applied prior to sealing the anodize surface, permanently locking the colors into the metal. The system is ideal for paint ball guns, model aircraft parts, and prototype work. The manual and DVD discuss the numerous techniques for dyeing, including multicolor, ‘splash’ dyeing, silk screen printing, air brush spraying etc. |
Each kit is supplied with a color wheel. Dyes can be mixed together to create a host of different colors. The dyes are in concentrated liquid form, a 4oz bottle makes up 2 gals of ready to use dye. To make up different colors, we suggest that you make up the colors to the correct dilution first, then take a quantity of each dye and blend them together. A color chart can be seen here. |
Anodized aluminum has a very durable surface that is unaffected by weather and many chemicals. The surface will resist high temperatures, even a blowtorch, for short periods.
The issue of safety whilst anodizing is addressed by the use of plastic fume balls and a chemical mist suppressant, both of which float on the surface of the anodizing tank. During operation, no dangerous fumes are evident. Anodize Fume Suppressant may also be used on any sulfuric acid electro-stripping or etching tanks.
Don't rely on mist suppressants entirely, they ALL break down eventually. Fume balls are permanent and they help control heat loss & evaporation, maintaining a more even tank temperature. Don't settle for kits that don't come with fume balls.
Anodizing Sealant. This is the product the commercial anodizers use. Add only 1 oz per gal of distilled water, and heat to boil for 15-20 mins. 1lb pack makes 16 gals solution.
Aluminum De-Oxidizer & De-Smut. This is the product the commercial anodizers use, a liquid concentrate, added to distilled water, to make a pre-anodize dip which de-smuts, removes unwanted materials such as copper, silicone & magnesium and prepares the metal for immediate anodizing. This is useful on alloys prone to smutting when placed into the anodizing tank. (Usually found on many Japanese motorcycle parts.) Aluminum De-Oxidizer & De-Smut is a chrome-free liquid de-oxidizer for a wide range of alloys. It operates at room temperature and is also an excellent de-oxidizer for aluminum alloys prior to chromating.
Anodize & Chrome Stripper is a super fast commercial grade stripper. It outperforms all others in speed and quality. Does not attack the aluminum. 1 lb makes 3 gallons.
A reliable source of high quality battery acid can be obtained from NAPA AUTO STORES. See NAPA Online for a store near you.
Battery acid makes up ALL types of anodizing baths (just add distilled water). No need to carry different solutions for different anodizing tasks.
Buying quality battery acid locally saves shipping hazardous materials and HAZMAT charges. It costs next to nothing, so much larger setups can be produced at minimum cost, and if you contaminate the tank, it is inexpensive to replace, unlike pre-made solutions.
Contains Hazardous Goods. Shipping restrictions apply. Ground shipping only to the Continental USA. Please call +1 315 946 1213 or contact us for rates to other locations.
Recommended Skill Level
Intermediate level products require some extra work before use, or multiple steps to achieve end results. Intermediate level products can certainly be used by novices, but extra time, patience and research will greatly help get great results.
Safety Information
Hazardous Shipping Info
GHS Info
SDS
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Product Reviews
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Awesome kit
The simplicity of this kit makes easy to set up and implement quickly with quality result . This is the beginning of a larger anodizing line we are setting up in our machine shop.
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Over all great customer service
I bought this as a retirement project so I have not used it yet. My order was lost during shipment and Caswell replaced it no questions asked. I am looking forward to a lasting relationship with them and am really excited to get started,
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Over all great customer service
I bought this as a retirement project so I have not used it yet. My order was lost during shipment and Caswell replaced it no questions asked. I am looking forward to a lasting relationship with them and am really excited to get started,
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great product
This is a A+ I just loved this kit it saves time and everything you need in just one kit
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Great Kit
This kit comes with everything you need to get a small scale anodizing line up and running except the Acid. All the chemicals are well labeled and in easy to use packaging, most are double wrapped to make sure they do not leak during shipment. I am still waiting on one of the heaters that is on backorder. The only thing I would have liked them to include were the actual MSDS sheets for the products.
Important Information
Additional Equipment May Be Required
For Our Tank Plating Kits:
- Copper Pipe for tank bar
- Copper Wire to hang items
- Small amount of electrical wire to make connections
- DC Power Supply - Included In Some Kits. Check kit contents on web site
- Optional Rinse Tanks (or rinse over the plating tanks with a water bottle)
- Other minor household items may be required, such as gloves, water etc.
For Our Anodizing Kits:
- DC Power Supply (Standard Kit Only)
- 1 Gal Battery Acid
- Dyes (if desired)
- Optional Rinse Tanks (or rinse over the plating tanks with a water bottle)
- Other minor household items may be required, such as gloves, water etc.
Learn More Before Buying
You can purchase our Caswell Plating Manual and learn how to use the kits, before purchasing a kit. Simply Order Here. When you are ready to buy, we will discount the price of the kit.
Already Have Our Plating Manual?
If you are ordering a plating kit that contains our Plating Manual, and you already have our Plating Manual, you can remove it from all kits that contain it and save $30 per kit. Just use Coupon Code NOMANUAL in your Shopping Cart at checkout.